Updated and revised 12th July 2004 
I bought YGC 975G from a local car dealer for £300.  I simply had to have it for that money because it was fitted with a 2-litre Pinto.  I arranged delivery for the following day and it was duly delivered on a low loader which I assumed was so that the delivery guy could get back to the dealer.  Hmm, perhaps not!
The engine lasted about 3 miles before the bottom end starting knocking!  Oh well I could always put another Pinto in; after all there are plenty in breakers.  Anyway, to cut a long story short, the engine had been "bodged" in on a standard crossflow gearbox so I decided to put a crossflow back in.

This was also a good opportunity to paint the engine bay the same colour as the rest of the car. It was certainly in need of it.
The car was originally "Olympic Blue" but had been sprayed "Pearl Grey Metallic".

The Crossflow

I already had a fairly tuned crossflow that just needed re-building so I set about getting the crankshaft reground.  It turned out that I needed a new piston as well but that was only £20.  One advantage of using oversize 1300cc pistons.

The spec is as follows:-
  • 1600 fitted with +90 thou 1300cc GT pistons
  • BLF22 camshaft (0.415" lift)
  • 1.625" inlet and 1.375" exhaust valves
  • lightened flywheel
  • balanced bottom end
  • A pair of Weber 45 DCOE's
  • K & N filters with trumpets

After about 700 miles of running in, the engine started losing power and running roughly.  Oil was also blowing out through the exhaust gasket.
I checked the compression and found that cylinders one and two were practically zero.   It then dawned on me that I had not de-glazed the cylinder bores.  This meant that instead of bedding in, the rings had just "polished up" and allowed the oil to be blown past.  Time for another strip down.


part 2 The Plan

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